tungsten copper end mill tungsten copper end mill tungsten copper end mill

Tungsten Copper 4 Flutes Flat End Mill

SAMHO Diamond-Coated 4-Flute Flat End Mill — The Ultimate Tool for Precision Tungsten-Copper Machining

Stop letting high-hardness, brittle materials reduce your production efficiency. The SAMHO 4-flute flat end mill bit is specifically designed for high-precision machining of tungsten-copper materials. Its advanced, high-adhesion diamond coating delivers exceptional durability and resists wear, even in highly abrasive machining environments.

  • Applicable Materials: Optimized for high-hardness, brittle tungsten-copper components.
  • Ultimate Durability: Built with an ultra-fine-grained carbide substrate and a chemically inert diamond coating, resistant to wear and micro-chipping.
  • High-Precision Machining: Tight dimensional tolerances within ±0.01 mm ensure consistent part quality and surface finish in batch production.

In tungsten-copper machining, tool requirements are extremely demanding, requiring both precise accuracy and exceptional durability. The SAMHO 4-flute flat end mill (D1–D12 mm) is engineered to meet these high standards. It is specifically designed for CNC operators to efficiently machine tungsten-copper materials. The four-flute design ensures smooth, consistent cutting while extending tool life, making precision machining more reliable and productive.


Advanced Technical Features

High-Adhesion Diamond Coating for Ultra-Long Tool Life

Our proprietary diamond coating provides exceptional hardness and chemical inertness:

  • Wear Resistance: Maintains a sharp cutting edge during prolonged, continuous machining of tungsten-copper alloys.
  • Micro-Chipping Prevention: Keeps the coating firmly bonded to the carbide substrate, even under high-speed friction.

4-Flute Flat End Mill Geometry Optimized for Tungsten-Copper Machining

The precision 4-flute design delivers stable cutting forces, ideal for flat surfaces and complex contours:

  • High Surface Finish: Produces smooth, burr-free surfaces on tungsten-copper components.
  • Precision Cutting: Designed for high-hardness, brittle tungsten-copper materials, ensuring accuracy and consistency.

High-Efficiency Multi-Flute “Cold Cutting” Design

The sharp 4-flute geometry reduces cutting heat and improves chip evacuation:

  • Efficient Chip Evacuation: Quickly clears metal powder from the cutting zone, reducing tool wear.
  • Reduced Heat Buildup: Prevents cracking or deformation in brittle tungsten-copper materials caused by thermal stress.

Ultra-Fine Grain Carbide Substrate and High-Precision Grinding

Built with a high-strength, ultra-fine grain carbide substrate and high-precision grinding process:

  • Strict Dimensional Tolerances: Controlled within ±0.01 mm for consistent batch production.
  • Excellent Fracture Resistance: Enhances tool durability, especially for highly abrasive tungsten-copper machining.

Target Applications & Industries

This series of 4-flute square end mills specialized for tungsten-copper is widely used for:

  • High-precision machining of tungsten-copper components
  • Deep cavity and mold machining in tungsten-copper parts
  • Precision cutting of high-hardness, brittle tungsten-copper materials
  • Machining of complex contours and high-precision structures

Why Source Wholesale from SAMHO?

Precision Machining: Designed for high-hardness, brittle tungsten-copper materials, ensuring consistent part dimensions and smooth surface finishes.

Versatile Applications: Ideal for tungsten-copper components, mold cavities, deep cavities, and complex contours.

Strict Process Control: Built with a micro-grained cemented carbide substrate and high-precision grinding, delivering tight tolerances and reliable performance.

Trusted Partner: SAMHO offers extensive industry experience, stable supply, and technical support to enhance production efficiency and product quality.

Recommended Materials for Machining (Highly Recommended: ⭐️ | Recommended: ⭕️ | Suggested: )

DIE STEEL Grade
Carbon steels (S45C/S55C)
Alloy steels (SK/SCM/SUS)
Prehardened steels (NAK/HPM)
Hardened steels (~55/~60/~70HRC)
SPECIAL MATERIAL
Aluminum alloys
Graphite
Copper
Plastics
Tungsten copper
Carbon fiber
Titanium alloys
Heat resistant alloys
Cemented carbide
Hard brittle (non-metallic) material

end mill

Total 16 models

Model Number Outside Diameter Length Of Cut Effective Length Shank Taper Angle Overall Length Number Of Flutes Shank Diameter In Stock
CGS4-0100300 1 3 15° 50 4 4
CGS4-0150450 1.5 4.5 15° 50 4 4
CGS4-0200600 2 6 15° 50 4 4
CGS4-0300900-3 3 9 60 4 3
CGS4-0300900 3 9 15° 50 4 4
CGS4-0301200 3 12 15° 75 4 4
CGS4-0401200 4 12 15° 50 4 4
CGS4-0401600 4 16 15° 75 4 4
CGS4-0601600 6 16 50 4 6
CGS4-0601800 6 18 75 4 6
CGS4-0802000 8 20 60 4 8
CGS4-0802500 8 25 75 4 8
CGS4-0803000 8 30 100 4 8
CGS4-1002500 10 25 75 4 10
CGS4-1003000 10 30 100 4 10
CGS4-1204000 12 40 100 4 12
CGS4 Side Milling
Work Material Tungsten Copper
(mm) Diameter (min-1) Speed (mm/min) Feed
D1.0 8000 150
D1.0 6000 150
D2.0 5000 200
D3.0 5000 200
D3.0 5000 300
D3.0 4000 200
D4.0 5000 400
D4.0 5000 300
D6.0 4000 400
D6.0 4000 300
D8.0 3000 400
D8.0 3000 300
D10.0 2000 300
D10.0 2000 300
D12.0 1800 300

Milling Amount for Side Milling(mm)

Length of Cut / Work Material 2.5D (Length of Cut=Diameter*2.5) 4D (Length of Cut=Diameter*4)
45HRC or below ae=0.07Dap=2D ae=0.07Dap=2D
45HRC or above ae=0.03Dap=1.5D ae=0.03Dap=1.5D
  • D:Diameter (mm)
  • ap:Axial Depth (mm)
  • ae:Radial Depth (mm)

Contour Milling Parameters

Work Material Tungsten Copper
(mm) Diameter (min-1) Speed (mm/min) Feed
D1.0 13000 1000
D1.5 13000 1200
D2.0 12000 1500
D3.0 12000 1800
D3.0 12000 1800
D3.0 10000 1800
D4.0 10000 2200
D4.0 9000 2200
D6.0 9000 2500
D6.0 8000 2500
D8.0 8000 2500
D8.0 7000 2500
D10.0 7000 2800
D10.0 7000 2800
D12.0 6000 2500
Note:
*Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine’s maximum
spindlespeed;
*Recommend using a non-contact measuring device to avoid damaging the precision tip point.
Download 2: Tungsten Copper 4 Flutes Flat End Mill File

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