Home » products » End Mill for Copper 2 flute long neck ball nose end mill

End Mill for Copper 2 flute long neck ball nose end mill

Master Deep Cavity Profiling with SAMHO DLC-Coated 2-Flute Long Neck Ball Nose End Mills

Struggling with material adhesion in deep-reach milling? The SAMHO SHDLR2 Series is the ultimate precision tool for red copper, aluminum alloys, and engineering plastics. Featuring an advanced DLC (Diamond-Like Carbon) coating and a specialized long-neck geometry, these ball nose cutters eliminate built-up edge (BUE) while reaching into the deepest mold cavities and narrowest features.

Non-Stick Performance: DLC coating provides ultra-low friction for “sticky” non-ferrous metals.
Deep Reach Geometry: Long neck design ensures stable machining in deep pockets without interference.
3D Precision: Ideal for freeform contours and copper electrode finishing.
Massive Selection: 74+ specialized models available for immediate global shipping.

In high-precision electrode manufacturing and mold making, tool reach and surface quality are critical. The SAMHO DLC-Coated Long Neck Series is engineered to provide stable, mirror-like finishes in deep-cavity applications where standard tools fail due to vibration or material smearing.

Advanced Technical Features

DLC Coating: The Anti-Stick Solution for Copper & Aluminum
The Diamond-Like Carbon (DLC) coating acts as a solid lubricant with exceptional surface hardness and anti-adhesion properties:
- Prevents Chip Welding: Eliminates built-up edge (BUE) even during high-speed dry cutting
- Enhances Tool Life: Reduces friction-induced heat, maintaining edge sharpness for longer production runs
Long Neck Design for Interference-Free Deep Milling
Extended neck geometry provides superior clearance for deep cavity and narrow features:
- Reach Deep Contours: Ideal for complex 3D mold cores and undercuts
- Maintain Rigidity: Optimized neck-to-diameter ratios ensure stable cutting with minimal deflection
2-Flute Ball Nose Profile for Smooth 3D Surfaces
Precision-ground spherical tip ensures seamless 3-axis contouring:
- Seamless Transitions: Smooth finishing of curved surfaces and freeform geometries
- Reduced Polishing: High-quality finish minimizes secondary manual polishing
Mirror-Polished Flutes for Rapid Chip Evacuation
Mirror-polished flute surfaces provide high-lubricity design:
- Excellent Chip Flow: Prevents clogging in deep slots and narrow pockets
- Dimensional Accuracy: Minimizes cutting forces that cause errors in ductile materials

Target Applications & Industries

Applications:

Copper Electrode Machining: Precision finishing of high-purity red copper EDM electrodes
Aluminum Mold Making: High-speed profiling of 3D cavities and complex pockets
Medical & Electronics: Machining intricate plastic and non-ferrous components

Industries:

Mold & Die
Automotive
Medical Device
Aerospace

Field-Tested Cutting Parameters

SAMHO provides tested cutting data for red copper, aluminum, and resins to optimize CNC efficiency:

Reduce Setup Time: Performance optimized out of the box
Minimize Trial-and-Error: Stable, repeatable results across batches
Protect the Tool: Follow 3xD calculation guidelines for long overhang conditions

Internal Links: → Products / End Mill / Ball Nose End Mill / Blog

Why Source Wholesale from SAMHO?

74+ Models in Stock: From micro-scale precision to standard deep milling tools
Factory-Direct Pricing: Significant savings for bulk procurement and international distributors
OEM Customization: Tailored neck lengths, specialized coatings, and custom geometries available

Model Number	Cutting Diameter	Flute Length	Usable Length	Taper Angle	Overall Length (OAL)	Number of Flutes	Shank Diameter	In Stock
SHDLR2-002005	R0.1	0.16	0.5	12°	50	2	4	●
SHDLR2-002010	R0.1	0.16	1	12°	50	2	4	●
SHDLR2-002020	R0.1	0.16	2	12°	50	2	4	●
SHDLR2-003010	R0.15	0.25	1	12°	50	2	4	●
SHDLR2-003020	R0.15	0.25	2	12°	50	2	4	●
SHDLR2-003030	R0.15	0.25	3	12°	50	2	4	●
SHDLR2-003040	R0.15	0.25	4	12°	50	2	4	●
SHDLR2-003060	R0.15	0.25	6	12°	50	2	4	●
SHDLR2-004010	R0.2	0.32	1	12°	50	2	4	●
SHDLR2-004020	R0.2	0.32	2	12°	50	2	4	●
SHDLR2-004030	R0.2	0.32	3	12°	50	2	4	●
SHDLR2-004040	R0.2	0.32	4	12°	50	2	4	●
SHDLR2-004060	R0.2	0.32	6	12°	50	2	4	●
SHDLR2-005020	R0.25	0.4	2	12°	50	2	4	●
SHDLR2-005030	R0.25	0.4	3	12°	50	2	4	●
SHDLR2-005040	R0.25	0.4	4	12°	50	2	4	●
SHDLR2-005060	R0.25	0.4	6	12°	50	2	4	●
SHDLR2-005080	R0.25	0.4	8	12°	50	2	4	●
SHDLR2-006020	R0.3	0.45	2	12°	50	2	4	●
SHDLR2-006030	R0.3	0.45	3	12°	50	2	4	●
SHDLR2-006040	R0.3	0.45	4	12°	50	2	4	●
SHDLR2-006060	R0.3	0.45	6	12°	50	2	4	●
SHDLR2-006080	R0.3	0.45	8	12°	50	2	4	●
SHDLR2-006080	R0.3	0.45	10	12°	50	2	4	●
SHDLR2-008020	R0.4	0.6	2	12°	50	2	4	●
SHDLR2-008040	R0.4	0.6	4	12°	50	2	4	●
SHDLR2-008060	R0.4	0.6	6	12°	50	2	4	●
SHDLR2-008080	R0.4	0.6	8	12°	50	2	4	●
SHDLR2-008100	R0.4	0.6	10	12°	50	2	4	●
SHDLR2-010020	R0.5	0.8	2	12°	50	2	4	●
SHDLR2-010030	R0.5	0.8	3	12°	50	2	4	●
SHDLR2-010040	R0.5	0.8	4	12°	50	2	4	●
SHDLR2-010060	R0.5	0.8	6	12°	50	2	4	●
SHDLR2-010080	R0.5	0.8	8	12°	50	2	4	●
SHDLR2-010100	R0.5	0.8	10	12°	50	2	4	●
SHDLR2-010120	R0.5	0.8	12	12°	50	2	4	●
SHDLR2-010140	R0.5	0.8	14	12°	50	2	4	●
SHDLR2-010160	R0.5	0.8	16	12°	50	2	4	●
SHDLR2-015040	R0.75	1.2	4	12°	50	2	4	●
SHDLR2-015060	R0.75	1.2	6	12°	50	2	4	●
SHDLR2-015080	R0.75	1.2	8	12°	50	2	4	●
SHDLR2-015100	R0.75	1.2	10	12°	50	2	4	●
SHDLR2-015120	R0.75	1.2	12	12°	50	2	4	●
SHDLR2-015140	R0.75	1.2	14	12°	50	2	4	●
SHDLR2-015160	R0.75	1.2	16	12°	50	2	4	●
SHDLR2-020040	R1	1.6	4	12°	50	2	4	●
SHDLR2-020060	R1	1.6	6	12°	50	2	4	●
SHDLR2-020080	R1	1.6	8	12°	50	2	4	●
SHDLR2-020100	R1	1.6	10	12°	50	2	4	●
SHDLR2-020120	R1	1.6	12	12°	50	2	4	●
SHDLR2-020160	R1	1.6	16	12°	50	2	4	●
SHDLR2-020040-6	R1	1.6	4	12°	60	2	6	●
SHDLR2-020060-6	R1	1.6	6	12°	60	2	6	●
SHDLR2-020080-6	R1	1.6	8	12°	60	2	6	●
SHDLR2-020100-6	R1	1.6	10	12°	60	2	6	●
SHDLR2-020120-6	R1	1.6	12	12°	60	2	6	●
SHDLR2-020140-6	R1	1.6	16	12°	60	2	6	●
SHDLR2-030060	R1.5	2.4	6	12°	50	2	4	●
SHDLR2-030080	R1.5	2.4	8	12°	50	2	4	●
SHDLR2-030100	R1.5	2.4	10	12°	50	2	4	●
SHDLR2-030120	R1.5	2.4	12	12°	50	2	4	●
SHDLR2-030160	R1.5	2.4	16	12°	50	2	4	●
SHDLR2-030200	R1.5	2.4	20	12°	50	2	4	●
SHDLR2-030060-6	R1.5	2.4	6	12°	60	2	6	●
SHDLR2-030080-6	R1.5	2.4	8	12°	60	2	6	●
SHDLR2-030100-6	R1.5	2.4	10	12°	60	2	6	●
SHDLR2-030120-6	R1.5	2.4	12	12°	60	2	6	●
SHDLR2-030160-6	R1.5	2.4	16	12°	60	2	6	●
SHDLR2-030200-6	R1.5	2.4	20	12°	60	2	6	●
SHDLR2-040080-6	R2	4	8	12°	60	2	6	●
SHDLR2-040100-6	R2	4	10	12°	60	2	6	●
SHDLR2-040120-6	R2	4	12	12°	60	2	6	●
SHDLR2-040160-6	R2	4	16	12°	60	2	6	●
SHDLR2-040200-6	R2	4	20	12°	60	2	6	●

WORK MATERIAL		Copper / OFC / Tough Pitch Copper
Diameter (mm)	Length（mm)	Speed(min-1)	Feed(mm/min)	Ap	Ae (mm)
0.2	1	30000	150	0.006	0.006
	1	30000	100	0.006	0.006
	1.5	30000	100	0.003	0.003
0.3	1	28000	300	0.01	0.01
	1.5	28000	300	0.008	0.008
	2	24000	200	0.007	0.007
	3	20000	100	0.005	0.005
	3	20000	100	0.005	0.005
0.4	1	24000	600	0.01	0.02
	2	24000	400	0.01	0.015
	3	20000	300	0.008	0.008
	4	18000	150	0.005	0.005
	4	18000	150	0.005	0.005
0.5	1	22000	800	0.015	0.02
	2	22000	800	0.015	0.02
	4	18000	400	0.01	0.01
	6	14000	200	0.005	0.005
	8	14000	100	0.003	0.003
0.6	2	20000	1000	0.02	0.02
	4	17000	500	0.015	0.02
	6	15000	400	0.01	0.02
	8	14000	200	0.005	0.01
	8	14000	200	0.005	0.01
	8	14000	200	0.005	0.01
0.8	2	18000	1200	0.03	0.03
	4	18000	800	0.02	0.03
	6	14000	500	0.01	0.03
	8	14000	300	0.01	0.02
	8	14000	300	0.01	0.02
1.0	2	16000	1500	0.03	0.05
	4	16000	1300	0.03	0.05
	4	16000	1300	0.03	0.05
	6	16000	1000	0.03	0.05
	8	14000	500	0.02	0.04
	10	12000	400	0.01	0.03
	12	11000	300	0.01	0.02
	14	10000	250	0.01	0.02
	16	10000	200	0.01	0.01
1.5	4	16000	1600	0.03	0.06
	6	16000	1400	0.03	0.06
	8	16000	1200	0.03	0.05
	10	12000	800	0.02	0.05
	12	10000	500	0.02	0.04
	14	10000	400	0.01	0.03
	16	8000	300	0.01	0.03
2	4	16000	1800	0.03	0.06
	6	15000	1800	0.03	0.06
	8	15000	1800	0.03	0.06
	10	15000	1800	0.03	0.06
	12	13000	1600	0.03	0.06
	16	10000	1000	0.02	0.06
2	4	16000	1800	0.03	0.06
	6	15000	1800	0.03	0.06
	8	15000	1800	0.03	0.06
	10	15000	1800	0.03	0.06
	12	13000	1600	0.03	0.06
	16	10000	1000	0.02	0.06
3	6	14000	2200	0.05	0.07
	8	14000	2200	0.05	0.07
	10	14000	2200	0.05	0.07
	12	14000	2200	0.04	0.07
	16	12000	2000	0.03	0.07
	20	11000	1000	0.03	0.07
3	6	14000	2200	0.05	0.07
	8	14000	2200	0.05	0.07
	10	14000	2200	0.05	0.07
	12	14000	2200	0.04	0.07
	16	12000	2000	0.03	0.07
	20	11000	1000	0.03	0.07
4	8	14000	2400	0.05	0.07
	10	14000	2400	0.05	0.07
	12	14000	2400	0.05	0.07
	16	14000	2200	0.04	0.07
	20	12000	2000	0.04	0.07