end mill end mill end mill

End Mill for Hardened Steel 2 Flute Ball Nose Long Neck End Mill

SAMHO 2-Flute Long Neck Ball Nose End Mill — The Ultimate Tool for Precision Machining of Hardened Steel

Don’t let the challenges of machining hardened steel reduce your efficiency and profits. The SAMHO 2-flute long-neck ballnose end mill is engineered for precision CNC cutting of hardened steel and other high-hardness materials. Its advanced high-adhesion coating has been proven in real-world applications to deliver excellent durability and stable accuracy during continuous cutting.

Applicable Materials: Designed for hardened steel and high-hardness alloy parts.

Extreme Durability: Combines cutting-edge coating technology with a high-strength carbide substrate. The cutting edge remains sharp and stable, even under high-speed and high-temperature machining conditions.

Precision Machining Performance: The precision hemispherical tip is ideal for high-precision 3D contour machining, mold cavities, and internal corner transition areas.

In the field of hardened steel machining, tool performance demands are exceptionally high, requiring not only precise cutting but also outstanding durability. SAMHO’s specially coated 2-flute long neck ball end mill (R0.1–R2 mm) meets these strict requirements. It is engineered for CNC machining of high-hardness materials, such as hardened steel, providing operators with efficient, stable, and reliable cutting performance.


Advanced Technical Features

High-Adhesion Coating for Ultra-Long Tool Life
Our proprietary diamond-composite coating gives the tool exceptional hardness and chemical inertness:

  • Wear Resistance: The cutting edge stays sharp during prolonged dry or wet cutting operations.
  • Micro-Chipping Prevention: The coating firmly adheres to the carbide substrate, even under high-speed friction and elevated temperatures.

Ball-Nose Geometry for 3D Profiling of Hardened Steels
The precision hemispherical tip makes this 2-flute long neck ball nose end mill ideal for machining complex mold cavities, internal corner transitions, and 3D contours in hardened steels:

  • High-Precision Surface Machining: Achieves accurate contouring while maintaining a smooth surface finish.
  • Stable Machining Performance: Handles high-hardness materials reliably, preventing surface defects from cutting heat or tool vibration.

High-Efficiency Dual-Flute “Cool-Cutting” Design
The sharp dual-flute geometry reduces cutting heat and optimizes chip evacuation:

  • Maximized Chip Evacuation: Quickly removes metal chips, reducing the risk of clogging.
  • Reduced Cutting Load: Minimizes heat build-up, prevents cracking in brittle materials, and extends tool life.

Ultra-Fine Grain Carbide Substrate with High-Precision Grinding
Made from high-strength, ultra-fine grain carbide and precision-ground for excellent repeatability and dimensional accuracy:

  • Strict Dimensional Tolerances: Controlled within ±0.01 mm to ensure consistency across batches.
  • Superior Fracture Resistance: Enhances durability, ideal for machining hardened steels and other high-hardness materials.

Target Applications & Industries

This series of 2-flute long neck ball nose end mills is ideal for:

  • Machining complex contours on high-hardness, hardened steel parts
  • 3D precision cutting of mold cavities and deep cavities
  • Internal corner and complex 3D surface machining
  • Surface finishing of high-precision components

Why Choose SAMHO as Your Wholesale Partner?

OEM/ODM Customization: Supports tailored designs and markings to meet specific customer requirements.

High-Precision Shank: Tolerances of 0–0.003 mm ensure stable clamping and consistent CNC machining performance.

Superior Tool Performance: Designed for CNC machining of high-hardness hardened steel. Wear-resistant, durable, and precise.

Fast Delivery & Global Supply: Supports large-scale production and international projects.

Recommended Materials for Machining (Highly Recommended: ⭐️ | Recommended: ⭕️ | Suggested: )

Category Work Material Grade
DIE STEEL Carbon steels (S45C/S55C)
Alloy steels (SK/SCM/SUS)
Prehardened steels (NAK/HPM)
Hardened steels (~55/~60/~70HRC) ⭐️
SPECIAL MATERIAL Aluminum alloys
Graphite
Copper
Plastics
Carbon fiber
Titanium alloys
Heat resistant alloys
Cemented carbide
Hard brittle (non-metallic) material

2 flute flat long neck end mill

Total 77 models

Model Number Outside Diameter Length Of Cut Effective Length Shank Taper Angle Overall Length Number Of Flutes Shank Diameter In Stock
SHHLR2-002005 R0.1 0.2 0.5 12° 50 2 4
SHHLR2-002010 R0.1 0.2 1 12° 50 2 4
SHHLR2-002015 R0.1 0.2 1.5 12° 50 2 4
SHHLR2-003010 R0.15 0.3 1 12° 50 2 4
SHHLR2-003015 R0.15 0.3 1.5 12° 50 2 4
SHHLR2-003020 R0.15 0.3 2 12° 50 2 4
SHHLR2-003030 R0.15 0.3 3 12° 50 2 4
SHHLR2-004010 R0.2 0.4 1 12° 50 2 4
SHHLR2-004020 R0.2 0.4 2 12° 50 2 4
SHHLR2-004030 R0.2 0.4 3 12° 50 2 4
SHHLR2-004040 R0.2 0.4 4 12° 50 2 4
SHHLR2-005010 R0.25 0.5 1 12° 50 2 4
SHHLR2-005020 R0.25 0.5 2 12° 50 2 4
SHHLR2-005040 R0.25 0.5 4 12° 50 2 4
SHHLR2-005060 R0.25 0.5 6 12° 50 2 4
SHHLR2-005080 R0.25 0.5 8 12° 50 2 4
SHHLR2-006020 R0.3 0.6 2 12° 50 2 4
SHHLR2-006040 R0.3 0.6 4 12° 50 2 4
SHHLR2-006060 R0.3 0.6 6 12° 50 2 4
SHHLR2-006080 R0.3 0.6 8 12° 50 2 4
SHHLR2-008020 R0.4 0.8 2 12° 50 2 4
SHHLR2-008040 R0.4 0.8 4 12° 50 2 4
SHHLR2-008060 R0.4 0.8 6 12° 50 2 4
SHHLR2-008080 R0.4 0.8 8 12° 50 2 4
SHHLR2-009020 R0.45 0.9 2 12° 50 2 4
SHHLR2-009040 R0.45 0.9 4 12° 50 2 4
SHHLR2-009060 R0.45 0.9 6 12° 50 2 4
SHHLR2-009080 R0.45 0.9 8 12° 50 2 4
SHHLR2-010020 R0.5 1 2 12° 50 2 4
SHHLR2-010040 R0.5 1 4 12° 50 2 4
SHHLR2-010060 R0.5 1 6 12° 50 2 4
SHHLR2-010080 R0.5 1 8 12° 50 2 4
SHHLR2-010100 R0.5 1 10 12° 50 2 4
SHHLR2-010120 R0.5 1 12 12° 50 2 4
SHHLR2-010140 R0.5 1 14 12° 50 2 4
SHHLR2-010160 R0.5 1 16 12° 50 2 4
SHHLR2-015040 R0.75 1.5 4 12° 50 2 4
SHHLR2-015060 R0.75 1.5 6 12° 50 2 4
SHHLR2-015080 R0.75 1.5 8 12° 50 2 4
SHHLR2-015100 R0.75 1.5 10 12° 50 2 4
SHHLR2-015120 R0.75 1.5 12 12° 50 2 4
SHHLR2-015140 R0.75 1.5 14 12° 50 2 4
SHHLR2-015160 R0.75 1.5 16 12° 50 2 4
SHHLR2-020040 R1 2 4 12° 50 2 4
SHHLR2-020060 R1 2 6 12° 50 2 4
SHHLR2-020080 R1 2 8 12° 50 2 4
SHHLR2-020100 R1 2 10 12° 50 2 4
SHHLR2-020120 R1 2 12 12° 50 2 4
SHHLR2-020160 R1 2 16 12° 50 2 4
SHHLR2-020040-6 R1 2 4 12° 60 2 6
SHHLR2-020060-6 R1 2 6 12° 60 2 6
SHHLR2-020080-6 R1 2 8 12° 60 2 6
SHHLR2-020100-6 R1 2 10 12° 60 2 6
SHHLR2-020120-6 R1 2 12 12° 60 2 6
SHHLR2-020160-6 R1 2 16 12° 60 2 6
SHHLR2-030060 R1.5 3 6 12° 50 2 4
SHHLR2-030080 R1.5 3 8 12° 50 2 4
SHHLR2-030100 R1.5 3 10 12° 50 2 4
SHHLR2-030120 R1.5 3 12 12° 50 2 4
SHHLR2-030160 R1.5 3 16 12° 50 2 4
SHHLR2-030200 R1.5 3 20 12° 50 2 4
SHHLR2-030060-6 R1.5 3 6 12° 60 2 6
SHHLR2-030080-6 R1.5 3 8 12° 60 2 6
SHHLR2-030100-6 R1.5 3 10 12° 60 2 6
SHHLR2-030120-6 R1.5 3 12 12° 60 2 6
SHHLR2-030160-6 R1.5 3 16 12° 60 2 6
SHHLR2-030200-6 R1.5 3 20 12° 60 2 6
SHHLR2-040080 R2 4 8 50 2 4
SHHLR2-040100 R2 4 10 50 2 4
SHHLR2-040120 R2 4 12 50 2 4
SHHLR2-040160 R2 4 16 50 2 4
SHHLR2-040200 R2 4 20 50 2 4
SHHLR2-040080-6 R2 4 8 12° 60 2 6
SHHLR2-040100-6 R2 4 10 12° 60 2 6
SHHLR2-040120-6 R2 4 12 12° 60 2 6
SHHLR2-040160-6 R2 4 16 12° 60 2 6
SHHLR2-040200-6 R2 4 20 12° 60 2 6

Contour Milling Parameters

Work Material HRC48-55 hardened steel HRC56-62 hardened steel HRC63-70 hardened steel
Radius Effective Length(mm) (min-1) Speed (mm/min) Feed (mm) Axial depth (mm) Radidl depth (min-1) Speed (mm/min) Feed (mm) Axial depth (mm) Radidl depth (min-1) Speed (mm/min) Feed (mm) Axial depth
(mm) Radidl depth
R0.1 0.5 40000 300 0.01 0.01 40000 280 0.005 0.005 40000 200 0.003 0.003
R0.1 1 40000 250 0.003 0.005 40000 160 0.003 0.005 40000 120 0.003 0.003
R0.1 1.5 40000 150 0.003 0.005 40000 120 0.003 0.003 40000 80 0.002 0.002
R0.15 1 40000 350 0.01 0.015 40000 280 0.005 0.01 40000 200 0.003 0.007
R0.15 1.5 40000 250 0.003 0.005 40000 160 0.003 0.005 40000 120 0.003 0.005
R0.15 2 40000 150 0.003 0.005 40000 120 0.003 0.003 40000 80 0.002 0.002
R0.15 3 40000 100 0.002 0.003 40000 100 0.002 0.003 40000 80 0.002 0.002
R0.2 1 40000 600 0.02 0.05 40000 500 0.02 0.03 40000 400 0.01 0.02
R0.2 2 40000 500 0.02 0.03 40000 500 0.01 0.02 40000 300 0.005 0.01
R0.2 2 35000 300 0.008 0.02 33000 300 0.008 0.015 30000 200 0.005 0.007
R0.2 4 35000 250 0.005 0.01 30000 200 0.005 0.01 25000 150 0.003 0.005
R0.25 1 40000 800 0.02 0.05 36000 700 0.02 0.03 30000 400 0.01 0.02
R0.25 2 40000 800 0.02 0.05 36000 700 0.02 0.03 30000 400 0.01 0.02
R0.25 4 32000 400 0.01 0.02 30000 400 0.01 0.02 24000 200 0.005 0.01
R0.25 6 25000 350 0.005 0.01 24000 250 0.005 0.01 20000 160 0.003 0.005
R0.25 8 25000 150 0.002 0.003 24000 100 0.002 0.002 20000 80 0.001 0.002
R0.3 2 40000 1200 0.03 0.08 36000 1000 0.02 0.08 25000 600 0.02 0.08
R0.3 4 40000 800 0.02 0.05 32000 800 0.02 0.05 25000 400 0.01 0.03
R0.3 6 30000 500 0.01 0.02 26000 400 0.01 0.02 20000 300 0.005 0.01
R0.3 8 25000 300 0.005 0.005 20000 300 0.005 0.005 16000 200 0.003 0.003
R0.4 2 35000 1400 0.04 0.1 30000 1400 0.03 0.08 20000 700 0.02 0.08
R0.4 4 35000 1400 0.04 0.1 30000 1400 0.03 0.08 20000 700 0.02 0.08
R0.4 6 28000 1000 0.02 0.05 25000 800 0.02 0.03 18000 500 0.01 0.02
R0.4 8 22000 700 0.01 0.03 20000 600 0.01 0.02 14000 300 0.005 0.01
R0.45 2 35000 1400 0.04 0.1 30000 1400 0.03 0.08 20000 700 0.02 0.08
R0.45 4 35000 1400 0.04 0.1 30000 1400 0.03 0.08 20000 700 0.02 0.08
R0.45 6 28000 1000 0.02 0.05 25000 800 0.02 0.03 18000 500 0.01 0.02
R0.45 8 22000 700 0.01 0.03 20000 600 0.01 0.02 14000 300 0.005 0.01
R0.5 2 30000 1600 0.08 0.3 24000 1600 0.08 0.3 18000 1000 0.05 0.15
R0.5 4 30000 1600 0.08 0.2 24000 1600 0.06 0.2 18000 800 0.03 0.13
R0.5 6 30000 1200 0.05 0.1 22000 1000 0.03 0.1 18000 600 0.02 0.05
R0.5 8 24000 800 0.02 0.08 18000 500 0.01 0.08 15000 400 0.01 0.03
R0.5 10 22000 600 0.015 0.05 16000 400 0.01 0.05 15000 300 0.01 0.02
R0.5 12 20000 600 0.01 0.03 16000 400 0.01 0.03 15000 300 0.005 0.01
R0.5 14 20000 400 0.005 0.01 16000 300 0.005 0.01 15000 200 0.003 0.005
R0.5 16 18000 300 0.005 0.005 16000 200 0.005 0.005 14000 150 0.002 0.002
R0.75 4 30000 2000 0.1 0.3 24000 2000 0.1 0.2 18000 1200 0.06 0.15
R0.75 6 30000 2000 0.1 0.2 24000 2000 0.1 0.2 18000 1200 0.05 0.1
R0.75 8 24000 1400 0.1 0.15 20000 1000 0.05 0.08 16000 800 0.03 0.05
R0.75 10 24000 1400 0.1 0.1 20000 1000 0.05 0.05 16000 600 0.03 0.03
R0.75 12 20000 600 0.05 0.05 16000 400 0.03 0.05 15000 400 0.02 0.03
R0.75 14 20000 600 0.03 0.03 16000 400 0.02 0.02 15000 400 0.01 0.01
R0.75 16 20000 300 0.01 0.01 16000 200 0.005 0.005 14000 300 0.002 0.002
R1 4 24000 2600 0.15 0.4 22000 2400 0.15 0.3 18000 1400 0.1 0.2
R1 6 24000 2600 0.15 0.4 22000 2400 0.15 0.3 18000 1400 0.1 0.2
R1 8 20000 2400 0.1 0.3 18000 2400 0.1 0.2 16000 1400 0.07 0.15
R1 10 18000 1800 0.07 0.2 16000 1600 0.05 0.2 14000 1000 0.05 0.1
R1 12 16000 1600 0.05 0.15 14000 1400 0.05 0.1 12000 800 0.03 0.05
R1 16 16000 1600 0.05 0.1 14000 1400 0.05 0.05 12000 800 0.03 0.03
R1.5 6 20000 3000 0.2 0.5 18000 2600 0.2 0.4 14000 2000 0.15 0.3
R1.5 8 20000 3000 0.2 0.5 18000 2600 0.2 0.4 14000 2000 0.1 0.3
R1.5 10 20000 3000 0.2 0.5 18000 2600 0.15 0.3 14000 2000 0.07 0.2
R1.5 12 20000 3000 0.2 0.5 18000 2600 0.15 0.3 14000 2000 0.07 0.2
R1.5 16 18000 2400 0.1 0.4 16000 2000 0.1 0.3 12000 1600 0.05 0.1
R1.5 20 18000 2400 0.07 0.25 16000 2000 0.05 0.15 12000 1600 0.03 0.05
R2 8 16000 3000 0.2 1 14000 3000 0.2 0.8 12000 2600 0.2 0.6
R2 10 16000 3000 0.2 1 14000 3000 0.2 0.8 12000 2600 0.2 0.6
R2 12 16000 3000 0.2 1 14000 3000 0.2 0.8 12000 2600 0.2 0.6
R2 16 14000 2600 0.1 0.6 12000 2000 0.1 0.4 10000 2000 0.1 0.2
R2 20 14000 2600 0.07 0.4 12000 1200 0.05 0.3 10000 1600 0.03 0.1

Milling Amount for Side Milling(mm)

Work Material \ Length of Cut 2.5D (Length of Cut=Diameter*2.5) 4D (Length of Cut=Diameter*4)
45HRC以下Below 45HRC ae​=0.07Dap​=2D ae​=0.07Dap​=2D
45HRC以上Above 45HRC ae​=0.03Dap​=1.5D ae​=0.03Dap​=1.5D

D: Diameter (mm)

ap:AxialDepth (mm)

ae: Radial Depth (mm)

Note:

*Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine’s maximum spindle speed;

*Recommend oil coolant for Stainless Steels and Heat Resistance Alloys;

*Recommend using a non-contact measuring device to avoid damaging the precisiontip point;

*Decrease both spindle speed and feed rate proportionally in case of chattering;

*When the material hardness is greater than HRC58 degrees, it is recommended to use air blow cooling for roughing andoil mistor air blow cooling for finishing.

Download 2: End Mill for Hardened Steel 2 Flute Ball Nose Long Neck End Mill File

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